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3D Vision Inspection with LabVIEW

DMC's client has a large aerospace component with chemically etched 3D geometry on the surface. Due to the nature of the etching process and the tolerances required, the part must be inspected to ensure that all tolerances... read more

Allen Bradley PLC Programming

DMC has been programming Allen Bradley PLCs, Interfaces, Servos, Drives, and other systems since 1996. Our Allen Bradley expertise includes dozens of platforms and industries. read more

Allen Bradley to Siemens PLC Programming Conversion

DMC worked with a major confectionery producer to simplify a multiple PLC manufacturing system from a recently purchased plant into a system running efficiently on a single PLC. read more

Appliance Test System with Power Measurements

DMC worked with a developer and manufacturer of consumer appliances to upgrade a test chamber with controls and data acquisition for testing of home refrigerators. The Client was able to replace an aging black-box PLC-based... read more

Automated Dosing System for Powder Ingredients

DMC programmed a system to control the dosing of various powder ingredients in a continuous mixing process for a major chemical manufacturer. read more

Automated Hipot Test Station for Beverage Machine Manufacturer

DMC developed an automated Hipot (High Potential) test station for a beverage machine manufacturer. The system is used to verify proper electrical grounding and isolation in the chassis of the beverage dispensing machine. read more

Automated Microcontroller Rework Station

DMC worked with a major power tool manufacturer to developed software for an automated rework station. The system is used to calibrate charger circuitry and and update the firmware on the tool read more

Automated Packing Material Dispensing

DMC wrote PLC control software for a high volume production machine that automatically indexes, cuts, and dispenses bubble wrap material for the packaging industry. read more

Automotive Assembly Line Agile Manufacturing System

DMC implemented an innovative production system for a major tier 1 automotive supplier that resulted in significant cost savings and a tremendous reduction in new plant startup time. read more

Automotive Sensor Testing

DMC developed an end-of-line test station for an automotive sensor manufacturing line. This system integrated a wide range of instruments in order to program and test the automotive sensors before they were integrated into the... read more

Batteries and Fuel Cells: Large Scale Distributed Testing

A client in the research field came to us with a challenging large-scale project: building a large-scale automated system for testing energy storage devices, including batteries and fuel cells. The system had to... read more

Battery Management System (BMS) Validation Test Stand

DMC leveraged its Battery Test Platform to produce a completely automated test system specifically designed for Battery Management System (BMS) validation, verification, environmental, and Hardware in the loop (HWIL/HIL) testing. Manufacturing... read more

Battery Pack Monitor System for Environmental Testing

DMC developed a cost-effective, fully automated, and portable testing system designed specifically for monitoring large battery packs through environmental, cycling, and endurance testing. The system design and core software... read more

Breakfast Pastry Packaging

DMC programmed the PLC and motion control software for a breakfast pastry packaging machine. read more

Burn-in Test System for Fiber-Optic Devices

DMC partnered with a manufacturer of fiber-optic telecommunication components to develop an automated test fixture for burn-in testing of active optical devices. DMC improved upon the previous system’s functionality by adding... read more

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