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Allen Bradley PLC Programming
DMC has been programming Allen Bradley PLCs, Interfaces, Servos, Drives, and other systems since 1996.  Our Allen Bradley expertise includes dozens of platforms and industries. read more
 
Appliance Test System with Power Measurements
DMC worked with a developer and manufacturer of consumer appliances to upgrade a test chamber with controls and data acquisition for testing of home refrigerators.  The Client was able to replace an aging black-box PLC-based... read more
 
Automated Microcontroller Rework Station
DMC worked with a major power tool manufacturer to developed software for an automated rework station. The system is used to calibrate charger circuitry and and update the firmware on the tool read more
 
Automated Packing Material Dispensing
DMC wrote PLC control software for a high volume production machine that automatically indexes, cuts, and dispenses bubble wrap material for the packaging industry. read more
 
CNC Brush Bristle Insertion
DMC provided electrical design and programming for a controller retrofit on a CNC bristle insertion machine. read more
 
CO Detector Testing
DMC developed the control software to setup, monitor, and test carbon monoxide detectors under various conditions in multiple chambers simultaneously. read more
 
Collector Card Dispenser Control
DMC developed the process control software for forming stacks of collector cards.  The required card contents for each stack were generated based upon customer requirements in a recipe management system. read more
 
Continuous Mixing System for Powder and Liquid Ingredients
DMC developed the control software for a continuous mixing system used in confectionery production. The system feeds continuous streams of powder and liquid ingredients into a kneader extruder.   read more
 
Control System for Fabric Swatch Tag Assembly
DMC provided a complete control system upgrade, including new hardware and software components, for a fabric swatch tag assembly machine.  The system uses an eight-station rotary dial table and pneumatic material... read more
 
Control System Upgrades for Cement Production Process
DMC improved and upgraded a batched-based cement manufacturing process on a large factory line.  DMC added improved HMIs, manual control, controls for additional mixers and holding tanks, and added controls for a new... read more
 
Controls for Industrial Roll Slitting Product
DMC worked with its client to develop the program for a new high-performance narrow web inspection slitting and winding industrial product.  DMC developed the control algorithm and Human Machine Interface (HMI) for the product. read more
 
DVD Warehouse Management System
DMC developed a complete Warehouse Management system for a DVD reverse logistics center. The system processes 60,000 daily DVD returns, sorting for shipping to the main distribution center.  It is responsible for all inventory... read more
 
Engine Cold-Test Characterization
DMC worked with a large manufacturer of outboard boat motors to develop a test fixture that detects defects during production. Partially-finished motors are tested using a variety of sensors to measure torque, pressure, alternator... read more
 
Enterprise Software for Custom Orthopedics
DMC developed software for an orthopedic shoe manufacturer that manages the complete order cycle, from patient information and 3-D foot scans at a podiatrist's office, to order fulfillment and logistics at the manufacturing site. read more
 
HMI Upgrade for Flying Cut Machine
The client had an existing machine which performed a flying cut based on an Allen-Bradley Micrologix 1000 and Tolomatic motion controller.  The machine had an obsolete HMI which was in need of replacement and an... read more
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