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Allen Bradley PLC Programming
DMC has been programming Allen Bradley PLCs, Interfaces, Servos, Drives, and other systems since 1996. Our Allen Bradley expertise includes dozens of platforms and industries.
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Automotive Sensor Testing
DMC developed an end-of-line test station for an automotive sensor manufacturing line. This system integrated a wide range of instruments in order to program and test the automotive sensors before they were integrated into the...
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Burn-in Test System for Fiber-Optic Devices
DMC partnered with a manufacturer of fiber-optic telecommunication components to develop an automated test fixture for burn-in testing of active optical devices. DMC improved upon the previous system’s functionality by adding...
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CO Detector Testing
DMC developed the control software to setup, monitor, and test carbon monoxide detectors under various conditions in multiple chambers simultaneously.
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Collector Card Dispenser Control
DMC developed the process control software for forming stacks of collector cards. The required card contents for each stack were generated based upon customer requirements in a recipie management system.
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Consumer Playing Card Product
DMC helped an innovative start-up company to develop an automated card shuffling machine for the consumer market. The end product is able to provide professional casino quality card shuffling to home users for a fraction...
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Controls for Industrial Roll Slitting Product
DMC worked with its client to develop the program for a new high-performance narrow web inspection slitting and winding industrial product. DMC developed the control algorithm and Human Machine Interface (HMI) for the product.
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Debugging Programming Platform Software
DMC worked with a major global manufacturer of motion controllers and drives to test and debug their programming platform prior to application release. DMC developed automated test scripts used to verify the application's...
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Diesel Engine Inspection
DMC developed a system that visually inspects engines on an assembly line and determines whether the correct parts are present. The line uses Flexible Assembly and inspects thousands of engine configurations. DMC also specified...
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DVD Warehouse Management System
DMC developed a complete Warehouse Management system for a DVD reverse logistics center. The system processes 60,000 daily DVD returns, sorting for shipping to the main distribution center. It is responsible for all inventory...
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Embedded Programming of Drive Firmware
DMC programmed the embedded firmware for several product lines of a major global manufacturer of variable-frequency drives. DMC has worked for the client on over a dozen projects ranging from firmware development for new...
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Engine Cold-Test Characterization
DMC worked with a large manufacturer of outboard boat motors to develop a test fixture that detects defects during production. Partially-finished motors are tested using a variety of sensors to measure torque, pressure, alternator...
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Enterprise Software for Custom Orthopedics
DMC developed software for an orthopedic shoe manufacturer that manages the complete order cycle, from patient information and 3-D foot scans at a podiatrist's office, to order fulfillment and logistics at the manufacturing site.
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Fiber-Optic Data Transmission Test System
DMC developed a digital-optical data transmission test system for evaluation of fiber-optic telecommunication components. The test measures eye pattern and carrier wavelength chirp to determine performance of the client's active...
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Five-Axis Nanomotion Laboratory Tool
DMC implemented a user interface for operating a high-precision 5-axis laboratory tool. DMC's software automates interaction with an ACS motion controller coordinating ceramic servo motors capable of sub-micrometer resolution.
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High Precision Part Measurement System
DMC worked with its client to provide an end-to-end software solution enabling a user to take precise measurements of the diameter of cylindrical parts. The solution requires 3-Axis motor control and precision laser measurements....
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Hybrid Electric Vehicle Battery Test System
DMC worked with a manufacturer of lithium-ion battery packs to develop an automated test system for large automotive rechargeable battery packs. The resulting test platform took the manufacturer directly from hand-testing to full...
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Hydraulic Fluid Tribology Testing
DMC developed custom software for a tribological test system to be used in materials laboratories. DMC provided control methods, a data acquisition system, and data analysis capabilities for the testing of hydraulic fluids.
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Image Processing for Thermal Imaging Product
DMC developed a PC application for use with the client's industrial thermal imaging product. The application is used to integrate image data into the end user's process, providing fast and accurate image information with data...
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Industrial Brush Generator
DMC developed software that allowed engineers to design head patterns for industrial brushes. The brush pattern designed could then be downloaded to a brush generation system which manufactured the design.
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LabVIEW Programming
DMC has been a National Instruments’ Alliance Member since 1997 and has one of the largest teams of certified LabVIEW developers in the Midwest.
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Medical Manufacturing and Quality Control
DMC provided manufacturing automation and vision quality control programming support to a molding supplier for medical devices. DMC assisted the customer with validation consultation and documentation, production and...
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Milk Jug Vision Sorting System
DMC was enlisted to provide emergency assistance and repair the sorting system of a California based milk provider, eliminating the need for thousands of gallons to be sorted by hand.
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Multi-Station Permeability Test Stand
DMC worked with its client, a world-wide manufacturer of plastic food and beverage containers, to improve the overall usefulness and functionality of their Multi-station Oxygen Permeability Test Stand.
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Siemens PLC Programming
DMC has extensive Siemens PLC & HMI programming experience across a wide variety of industries. We are a Siemens Solution Partner and have more Certified S7 Programmers than any other engineering firm in the US.
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Silicon Wafer Processing
DMC consulted on a large-scale project for a semi-conductor manufacturer to overhaul the architecture and provide technical direction for a new line of micro-motion manufacturing systems.
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Small Product Pick and Place Vision System
DMC created an application that controls the process of identifying and transferring small parts in a high-tech medical product manufacturing operation. The application controls a machine employing three servo axes, a gripper,...
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Smart Battery Pack Manufacturing Test
DMC worked with a manufacturer of smart battery packs, which supplies batteries to several major portable instrument and medical device producers, to develop a custom software and hardware system that both programs and...
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Strobe Light Testing
DMC developed software and provided electrical hardware for testing strobe lights. The system tests a bank of strobe lights to ensure that all lights strobe synchronously to prevent the triggering of epileptic seizures caused...
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Vision System Interface
DMC developed a user interface to connect to and retrieve data from up to six cameras. The interface tracks the production data, including pass and fail counts for each failure mode, the current operator, and the up-time of...
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