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3D Vision Inspection with LabVIEW
DMC's client has a large aerospace component with chemically etched 3D geometry on the surface. Due to the nature of the etching process and the tolerances required, the part must be inspected to ensure that all tolerances...
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Appliance Test System with Power Measurements
DMC worked with a developer and manufacturer of consumer appliances to upgrade a test chamber with controls and data acquisition for testing of home refrigerators. The Client was able to replace an aging black-box PLC-based...
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Automated Hipot Test Station for Beverage Machine Manufacturer
DMC developed an automated Hipot (High Potential) test station for a beverage machine manufacturer. The system is used to verify proper electrical grounding and isolation in the chassis of the beverage dispensing machine.
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Automated Microcontroller Rework Station
DMC worked with a major power tool manufacturer to developed software for an automated rework station. The system is used to calibrate charger circuitry and and update the firmware on the tool
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Automotive Sensor Testing
DMC developed an end-of-line test station for an automotive sensor manufacturing line. This system integrated a wide range of instruments in order to program and test the automotive sensors before they were integrated into the...
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Batteries and Fuel Cells: Large Scale Distributed Testing
A client in the research field came to us with a challenging large-scale project: building a large-scale automated system for testing energy storage devices, including batteries and fuel cells. The system had to...
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Battery Management System (BMS) Validation Test Stand
DMC leveraged its Battery Test Platform to produce a completely automated test system specifically designed for Battery Management System (BMS) validation, verification, environmental, and Hardware in the loop (HWIL/HIL) testing. Manufacturing...
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Battery Pack Monitor System for Environmental Testing
DMC developed a cost-effective, fully automated, and portable testing system designed specifically for monitoring large battery packs through environmental, cycling, and endurance testing. The system design and core software...
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Burn-in Test System for Fiber-Optic Devices
DMC partnered with a manufacturer of fiber-optic telecommunication components to develop an automated test fixture for burn-in testing of active optical devices. DMC improved upon the previous system’s functionality by adding...
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CAN - Controller Area Network - Streaming Data Recorder
A Tier One automotive component manufacturer asked DMC to develop a low-cost, quick-turn, high channel count, CAN (controller area network) data recorder. Using National Instruments (NI) CAN hardware, LabVIEW software and...
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Debugging Programming Platform Software
DMC worked with a major global manufacturer of motion controllers and drives to test and debug their programming platform prior to application release. DMC developed automated test scripts used to verify the application's...
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Dynamometer Emissions Testing Data Acquisition System
DMC developed a flexible application to test emissions of various vehicles in a dynamometer research lab.
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Engine Cold-Test Characterization
DMC worked with a large manufacturer of outboard boat motors to develop a test fixture that detects defects during production. Partially-finished motors are tested using a variety of sensors to measure torque, pressure, alternator...
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Explosion-Proof Equipment Testing with LabVIEW
The client, a product safety test laboratory, needed to modernize their Hazloc lab. This laboratory is used for testing equipment that is used in potentially explosive environments such as refineries, chemical...
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Fiber-Optic Data Transmission Test System
DMC developed a digital-optical data transmission test system for evaluation of fiber-optic telecommunication components. The test measures eye pattern and carrier wavelength chirp to determine performance of the client's active...
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