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Automotive

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Allen-Bradley Safety PLC Implementation

DMC implemented the Safety logic in an Allen-Bradley safety PLC for an engine casting process for a major automotive OEM. read more

Relay Multiplexer Module with .NET Driver Library

DMC delivered a low cost, high density Relay Multiplexer Module for a high channel count test application for a client in the performance racing automotive sector. DMC provided the client with multiple methods for controlling... read more

Engine Fuel Injector Characterization with LabVIEW

DMC was approached by an engine design and development company to develop a method of characterizing Fuel Injectors for Research and Product Development. A critical part of fuel injector performance is accurate timing... read more

Dynamometer Control and Data Acquisition System

DMC created an application for dynamometer control, data acquisition, and automated testing for Phoenix Dynamometer, a developer of high end dynamometer systems. The application, termed LightSpeed by the Client, was deployed... read more

High Channel Count Thermistor Simulation

As one component of a Client's complete test system solution, DMC was required to design and assemble a 50 channel temperature sensor simulator. The resulting system is capable of simulating a collection of thermistor-based... read more

SAE J1939 Controller Area Network (CAN) Drivers for LabVIEW Applications

DMC developed a set of J1939 protocol drivers for LabVIEW which are based on the NI-CAN channel API provided by National Instruments (NI). DMC needed to interface to a customer's automotive ECU over CAN using the... read more

Custom Relay Multiplexer System for High Channel Count Data Acquisition

DMC designed and developed a relay-based multiplexing system for a Client's large-channel-count data acquisition system. For this project DMC was required to produce a reliable, yet low-cost, system to make current and... read more

Portable Battery Management System (BMS) Testing Demo

An international partner requested a small scale Battery Management System (BMS) Test Station for demonstrating the basic battery simulation functions of a much larger test system. DMC responded by building... read more

Battery Stack Simulator for Hardware in the Loop (HiL) Testing of Electric Vehicles

A battery stack simulator for hardware-in-the-loop (HiL) test systems is being produced by DMC to augment the capabilites of battery management systems (BMS) HiL test systems. This system leverages DMC's vast hardware... read more

Battery Management System (BMS) Test Stand (2nd Generation)

DMC built upon its previous Battery Test Platform design experience to produce a completely automated test system specifically designed for Battery Management System (BMS) validation, verification, environmental, and Hardware in... read more

CAN - Controller Area Network - Streaming Data Recorder

A Tier One automotive component manufacturer asked DMC to develop a low-cost, quick-turn, high channel count, CAN (controller area network) data recorder. Using National Instruments (NI) CAN hardware, LabVIEW software and... read more

Batteries and Fuel Cells: Large Scale Distributed Testing

A client in the research field came to us with a challenging large-scale project: building a large-scale automated system for testing energy storage devices, including batteries and fuel cells. The system had to... read more

Hydrogen Fuel Cell Customizable Test Platform

Through continued research, fuel cells are developing into a very efficient and clean production method to satisfy future electrical energy needs. Fuel cells provide a number of critical benefits not present within many of... read more

Outboard Marine Engine Dynamometer and Emissions Test Cell Automation

DMC was contracted by a world leader in the design, development, and manufacture of outboard marine engines to automate their dynamometer and emissions test cells using LabVIEW and the NI Compact RIO (cRIO) platform. The... read more

Epson Robotic Assembly Cell for Automotive Torque Sensors

DMC programmed a fully automated robotic assembly cell for automotive torque sensors. The system uses two Epson robots and a motion controlled laser to cut, inspect, and insert a circuit board into a molded housing. read more

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Automotive