Industries

Automotive

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Allen Bradley PLC Programming

DMC has been programming Allen Bradley PLCs, Interfaces, Servos, Drives, and other systems since 1996. Our Allen Bradley expertise includes dozens of platforms and industries. read more

Automotive Assembly Line Agile Manufacturing System

DMC implemented an innovative production system for a major tier 1 automotive supplier that resulted in significant cost savings and a tremendous reduction in new plant startup time. read more

Automotive Sensor Testing

DMC developed an end-of-line test station for an automotive sensor manufacturing line. This system integrated a wide range of instruments in order to program and test the automotive sensors before they were integrated into the... read more

Battery Management System (BMS) Validation Test Stand

DMC leveraged its Battery Test Platform to produce a completely automated test system specifically designed for Battery Management System (BMS) validation, verification, environmental, and Hardware in the loop (HWIL/HIL) testing. Manufacturing... read more

Battery Pack Monitor System for Environmental Testing

DMC developed a cost-effective, fully automated, and portable testing system designed specifically for monitoring large battery packs through environmental, cycling, and endurance testing. The system design and core software... read more

Diesel Engine Inspection

DMC developed a system that visually inspects engines on an assembly line and determines whether the correct parts are present. The line uses Flexible Assembly and inspects thousands of engine configurations. DMC also specified... read more

Dynamometer Emissions Testing Data Acquisition System

DMC developed a flexible application to test emissions of various vehicles in a dynamometer research lab. read more

HMI Upgrade for Flying Cut Machine

The client had an existing machine which performed a flying cut based on an Allen-Bradley Micrologix 1000 and Tolomatic motion controller. The machine had an obsolete HMI which was in need of replacement and an... read more

Hybrid Electric Vehicle Battery Test System

DMC worked with a tier one manufacturer of large automotive rechargeable lithium-ion battery packs to develop an automated system for end of line functional testing. The resulting test platform took the manufacturer directly from... read more

LabVIEW Programming

DMC has been a National Instruments’ Alliance Member since 1997 and has one of the largest teams of certified LabVIEW developers in the Midwest. read more

Line Scan Vision Inspection of Molded Automotive Filter

DMC designed a line scan vision inspection system for cylindrical molded filter components. The system performs inspections of the complete circumference of each filter, rejecting defective parts. read more

Precision Robotic Coating

DMC developed a robotic spraying cell that uniformly coats the surface of supercharger rotors. read more

RFID Automotive Sequencing Verification System

DMC developed a system for an automotive manufacturer to verify that car seats are introduced to the assembly line in the correct sequence. The system uses RFID tags to identify each seat. read more

Servo Control System for Experimental Vehicle

DMC developed an automated system for shifting gears on a manual transmission for an experimental vehicle test system at a national research laboratory. read more

Siemens PLC Programming

DMC has extensive Siemens PLC & HMI programming experience across a wide variety of industries. We are a Siemens Solution Partner and have more Certified S7 Programmers than any other engineering firm in the US. read more

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Industries

Categories

Automotive