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Allen Bradley PLC Programming

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Intelligent Automotive Overhead Conveyor

Posted in Allen Bradley PLC Programming, Automotive, Manufacturing Automation and Intelligence, PLC Programming

DMC programmed a highly intelligent overhead conveyor solution for a leading automotive supplier. 

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FactoryTalk Data Historian Implementation with PLC and SCADA Programming

Posted in Allen Bradley PLC Programming, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Rockwell FactoryTalk

DMC developed a PLC program and corresponding SCADA system for the processing of krill oil. The system also utilized a historian to allow for long-term data storage and trending.

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Oil & Gas Tank Filling System for Hazardous Locations

Posted in Allen Bradley PLC Programming, Chemical, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Oil and Gas, PLC Programming

DMC was approached by a client of ours in the Oil & Gas industry to automate an Acetylene tank filling process. DMC developed the control system and performed the installation, debugging, and testing at their facility. DMC also designed the electrical panel to meet Class I, Division 2 Hazardous Location specifications.

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Allen Bradley MicroLogix PLC LACT Skid Programming

Posted in Allen Bradley PLC Programming, HMI and SCADA Systems, Oil and Gas, PLC Programming

DMC programmed the PLC and HMI for a LACT Skid to meet a tight timeline for shipping. The development included custom functionality valves and pumps in the oil, produced water, and fresh water systems. The controller communicated with a Micro Motion Coriolis Transmitter over Modbus to obtain the important flow data.

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Gas Compression System for Enhanced Oil Recovery

Posted in Allen Bradley PLC Programming, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Oil and Gas, PLC Programming, Rockwell FactoryTalk

DMC worked with a leader in the gas compression industry to expand a custom gas compression system for enhanced oil recovery. The existing PLC program and I/O was extended to increase total capacity by bringing another compressor online.  

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MES Recipe Management and SCADA Control System

Posted in Allen Bradley PLC Programming, Chemical, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, PLC Programming, Wonderware Programming

DMC implemented a Wonderware SCADA and MES system for several chemical manufacturing lines. The system features a centralized recipe management system. The end result was a consistent product with reduced quality control issues.

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FactoryTalk Metrics OEE Reporting and Production Monitoring

Posted in Allen Bradley PLC Programming, Automotive, Business Intelligence, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, Microsoft Consulting Services, PLC Programming, Rockwell FactoryTalk, SQL Server BI

DMC implemented a Rockwell FactoryTalk Metrics production monitoring and reporting system for an automotive supplier. FactoryTalk Metrics was configured to interface with the Allen-Bradley PLCs that control their production lines. DMC used SQL Server and SQL Server Reporting Services (SSRS) to customize data collections and reporting to fit the client challenges and needs. The end solution included real-time emailing of reports to key personnel.

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Integrating Kollmorgen AKD Drives with an Allen-Bradley PLC

Posted in Allen Bradley PLC Programming, Food and Beverage, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Rockwell FactoryTalk, Specialty Machinery

DMC was hired by a machine builder who specializes in the frozen food industry to integrate six Kollmorgen AKD drives and servos with an existing PLC program. The Kollmorgen drives were chosen as a replacement for Allen-Bradley Ultra 3000 drives, which were no longer in production. The end result was an updated, robust program that can be easily modified for use on similar machines with any number of axes.

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Simulator for Custom Gas Compression Equipment

Posted in Allen Bradley PLC Programming, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Oil and Gas, PLC Programming, Rockwell FactoryTalk, Test and Measurement Automation

DMC completed an enhanced oil recovery project for a client in the oil and gas industry. Their machine, a large CO2 compressor, is used in the process of raising the level of oil in tertiary wells. DMC has enjoyed working with this client before on a number of projects aiding in code development, Factory Acceptance Test (FAT) test support, and commissioning in the field. DMC worked with the client to develop an Allen Bradley PLC-based compressor tester that simulates the numerous signals and different...

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Rockwell RSLogix 5000 Add-on Instruction Programming for Herma 400c Labeler

Posted in Allen Bradley PLC Programming, Custom Software and Hardware Development, Manufacturing Automation and Intelligence, PLC Programming, SDK, API, and Driver Development

DMC created a fully functional Rockwell RSLogix 5000 add-on instruction suite for communicating with the Herma 400c labeling unit. The add-on instructions allowed for a modular communication method that controlled the labeler and read its status feedback, using both a set of digital IO and a more complex RS 485 configuration option. The client intended to integrate the labeler into several future machines, so the end result needed to be easily portable without any project-specific dependencies built...

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PLC-LabVIEW Industrial Communication

Posted in Allen Bradley PLC Programming, Consumer Goods, Data Analysis, Data Mining, and Reporting, Food and Beverage, LabVIEW Programming, LabVIEW Programming for Real-Time and FPGA, LabVIEW Vision Application Development, Manufacturing Automation and Intelligence, PLC Programming, Siemens S7 PLC Programming, Test and Measurement, Test and Measurement Automation, Vision Inspection

DMC has extensive experience connecting PLCs to LabVIEW on Windows and Real-Time targets. PLC-controlled assembly lines often require testing for quality. Many applications have the need to incorporate high-speed DAQ and complicated processing into end-of-line (EOL) testers. Because PLCs are ill-equipped to handle large arrays of data or run complex algorithms, it is common to augment a PLC-controlled operation with a more powerful and intelligent DAQ controller. This is also a great opportunity...

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Allen-Bradley Safety PLC Implementation

Posted in Allen Bradley PLC Programming, Automotive, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Rockwell FactoryTalk

DMC implemented the Safety logic in an Allen-Bradley safety PLC for an engine casting process for a major automotive OEM.

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Allen Bradley PLC Programming

Posted in Allen Bradley PLC Programming, Automotive, Consumer Goods, Energy and Utilities, Food and Beverage, Inventory and Warehouse Control, Manufacturing Automation and Intelligence, Pharmaceutical & Medical, Semiconductor, Telecommunications

DMC has been programming Allen Bradley PLCs, Interfaces, Servos, Drives, and other systems since 1996. Our Allen Bradley expertise includes dozens of platforms and industries.

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Wastewater Facility Management System

Posted in Allen Bradley PLC Programming, Civil Infrastructure, Custom Software and Hardware Development, Energy and Utilities, Manufacturing Automation and Intelligence

DMC developed systems to log and monitor security access to the wastewater facility and to help manage billing and invoices for the facility's customer accounts.

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