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Siemens WinCC and WinCC Flexible Programming

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Batch Control Upgrade with Siemens PM-Control

Posted in Custom Software and Hardware Development, Food and Beverage, HMI and SCADA Systems, Manufacturing Automation and Intelligence, SDK, API, and Driver Development, Siemens WinCC and WinCC Flexible Programming, User Interface Design

DMC worked with a trusted, partner integrator, AIC, and Siemens, to upgrade a supervisory batch mixing system by utilizing Premium WinCC add-ons and a custom front-end interface. The previous system was a Wonderware/In-Batch driven solution running on aging computing equipment that put the business resumptions at significant risks.

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Brewing Template and Founders Brewing Implementation

Posted in Food and Beverage, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Siemens PROFINET, Siemens S7 PLC Programming, Siemens WinCC and WinCC Flexible Programming

DMC worked with Siemens to develop a robust and modular brewing template project geared towards craft brewers. To decrease future development time, DMC developed tools using Openness and SiVarc to quickly create and link control modules on a PLC and HMI. DMC implemented this solution, including custom additions, for Founders Brewing, one of the most prominent craft breweries in Michigan, in their new Detroit brewpub. 

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Simatic S5 to S7 Upgrade for Train HVAC System

Posted in Energy and Utilities, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Siemens PROFINET, Siemens S7 PLC Programming, Siemens SIMATIC PCS7 Programming Services, Siemens WinCC and WinCC Flexible Programming

DMC worked for a transportation company to upgrade their train car HVAC controllers from an outdated Simatic S5 platform to an S7-1200 PLC. DMC’s solution included new features such as an HMI panel, data logging, and flexible implementation ability.

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Legacy System Upgrade with Siemens TIA Portal and WinCC Advanced

Posted in Chemical, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Siemens S7 PLC Programming, Siemens WinCC and WinCC Flexible Programming

DMC worked with a biological research firm to upgrade a highly customized legacy SCADA application and a Think & Do PC-based controller to WinCC Advanced combined with a space-saving ET 200SP PLC. DMC replicated existing functionality while expanding operator usability and data manipulation options through customized WinCC Advanced interaction.

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Legacy Machine Retrofit with Siemens S7-1200 PLC

Posted in Inventory and Warehouse Control, Manufacturing Automation and Intelligence, Siemens S7 PLC Programming, Siemens WinCC and WinCC Flexible Programming

DMC worked with a Houston-based plastics processing company to perform a controls retrofit on a bagging machine which was outfitted with legacy control hardware that was no longer supported by the original manufacturer. The retrofit utilized Siemens S7-1200 PLCs and Comfort HMI.

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PLC Programming and SCADA System for Pilot-Scale Coal Burning Power Plant

Posted in Energy and Utilities, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Siemens S7 PLC Programming, Siemens WinCC and WinCC Flexible Programming

DMC developed the PLC program for a pilot scale coal burning power plant, as well as a SCADA system using Siemens WinCC 7.2. The SCADA system included an HMI designed with the end user in mind, as well as custom logging scripting.

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AB RSLogix to Siemens S7 Conversion

Posted in Food and Beverage, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Motion Control Engineering and Servo Systems, PLC Programming, Siemens S7 PLC Programming, Siemens WinCC and WinCC Flexible Programming, Vision Inspection

DMC developed the PLC and HMI program for a high-throughput automated valve application machine. The machine stamped one-way air valves onto the packaging material in order to ensure coffee placed in the bag would remain fresh as long as possible. The system included interfaces to multiple outside systems including several smart camera vision check stations, a precision servo stamping mechanism, and another manufacturer’s downstream production lines

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Redundant SCADA system for Train Tunnel Ventilation

Posted in Building Technology, Civil Infrastructure, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Siemens S7 PLC Programming, Siemens WinCC and WinCC Flexible Programming

DMC programmed a redundant SCADA (supervisory control and data acquisition) system to control the train tunnel ventilation at a major international airport. The system's main objective is to control, reduce, and help extinguish a fire if it occurs in the train tunnel.

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End of Line Confectionary Packaging Machine

Posted in Food and Beverage, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Siemens WinCC and WinCC Flexible Programming

DMC implemented a high speed motion control application that controls the process of packaging confectionary products into their final outermost wrapper. The application controls a machine employing five servo axes, four linear motors, six analog PID-controlled heating elements, and a sensor-based registration system.

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