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PLC5 and Wonderware to SIMATIC ET200 CPU and LabVIEW Upgrade for HVAC Test Chamber

Posted in Allen Bradley PLC Programming, Automotive, HMI and SCADA Systems, LabVIEW Programming, Manufacturing Automation and Intelligence, PLC Programming, Siemens S7 PLC Programming, Siemens SIMATIC PCS7 Programming Services, Test and Measurement Automation, Wonderware Programming

DMC worked with an automotive manufacturer to upgrade their HVAC test chamber controls from an outdated system that utilized an Allen Bradley PLC5 PLC with a Wonderware HMI. DMC's solution converted the test sequence controls and user interface to a LabVIEW application and the device controls to a SIMATIC ET200 CPU to align with other test chambers in their facility.  This project was a great opportunity for DMCers all around to work together as we collaborated across our Manufacturing...

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MES Recipe Management and SCADA Control System

Posted in Allen Bradley PLC Programming, Chemical, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, PLC Programming, Wonderware Programming

DMC implemented a Wonderware SCADA and MES system for several chemical manufacturing lines. The system features a centralized recipe management system. The end result was a consistent product with reduced quality control issues.

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Quality Information System for Batch Chemical Production

Posted in Chemical, Consumer Goods, Manufacturing Automation and Intelligence, Wonderware Programming

DMC's client, a chemical production company, hired DMC to implement a modern Quality Information System for their batch production process.

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Automated Dosing System for Powder Ingredients

Posted in Chemical, Manufacturing Automation and Intelligence, Wonderware Programming

DMC programmed a system to control the dosing of various powder ingredients in a continuous mixing process for a major chemical manufacturer.

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Control System Upgrades for Cement Production Process

Posted in Chemical, Consumer Goods, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, Wonderware Programming

DMC improved and upgraded a batched-based cement manufacturing process on a large factory line.  DMC added improved HMIs, manual control, controls for additional mixers and holding tanks, and added controls for a new ingredient and process to the product. 

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