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Rockwell FactoryTalk

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FactoryTalk Data Historian Implementation with PLC and SCADA Programming

Posted in Allen Bradley PLC Programming, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Rockwell FactoryTalk

DMC developed a PLC program and corresponding SCADA system for the processing of krill oil. The system also utilized a historian to allow for long-term data storage and trending.

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Automated Oil Facility Data Collection with FactoryTalk Historian SE and VantagePoint

Posted in HMI and SCADA Systems, Manufacturing Automation and Intelligence, Oil and Gas, Rockwell FactoryTalk

DMC successfully installed and commissioned FactoryTalk Historian SE (Site Edition) and FactoryTalk VantagePoint at a crude oil facility that needed months of data collected. This upgrade also replaced the facility’s manual report entry with an automated system that could e-mail the reports to the supervisors.

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Gas Compression System for Enhanced Oil Recovery

Posted in Allen Bradley PLC Programming, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Oil and Gas, PLC Programming, Rockwell FactoryTalk

DMC worked with a leader in the gas compression industry to expand a custom gas compression system for enhanced oil recovery. The existing PLC program and I/O was extended to increase total capacity by bringing another compressor online.  

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FactoryTalk Metrics OEE Reporting and Production Monitoring

Posted in Allen Bradley PLC Programming, Automotive, Business Intelligence, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, Microsoft Consulting Services, PLC Programming, Rockwell FactoryTalk, SQL Server BI

DMC implemented a Rockwell FactoryTalk Metrics production monitoring and reporting system for an automotive supplier. FactoryTalk Metrics was configured to interface with the Allen-Bradley PLCs that control their production lines. DMC used SQL Server and SQL Server Reporting Services (SSRS) to customize data collections and reporting to fit the client challenges and needs. The end solution included real-time emailing of reports to key personnel.

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Integrating Kollmorgen AKD Drives with an Allen-Bradley PLC

Posted in Allen Bradley PLC Programming, Food and Beverage, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Rockwell FactoryTalk, Specialty Machinery

DMC was hired by a machine builder who specializes in the frozen food industry to integrate six Kollmorgen AKD drives and servos with an existing PLC program. The Kollmorgen drives were chosen as a replacement for Allen-Bradley Ultra 3000 drives, which were no longer in production. The end result was an updated, robust program that can be easily modified for use on similar machines with any number of axes.

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Simulator for Custom Gas Compression Equipment

Posted in Allen Bradley PLC Programming, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Oil and Gas, PLC Programming, Rockwell FactoryTalk, Test and Measurement Automation

DMC completed an enhanced oil recovery project for a client in the oil and gas industry. Their machine, a large CO2 compressor, is used in the process of raising the level of oil in tertiary wells. DMC has enjoyed working with this client before on a number of projects aiding in code development, Factory Acceptance Test (FAT) test support, and commissioning in the field. DMC worked with the client to develop an Allen Bradley PLC-based compressor tester that simulates the numerous signals and different...

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Allen-Bradley Safety PLC Implementation

Posted in Allen Bradley PLC Programming, Automotive, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Rockwell FactoryTalk

DMC implemented the Safety logic in an Allen-Bradley safety PLC for an engine casting process for a major automotive OEM.

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