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Factory-wide MES Data Collection System

Posted in Business Intelligence, Custom Software and Hardware Development, Food and Beverage, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, Microsoft Consulting Services, SQL Server BI

DMC implemented an extensive data collection system for a client in the confectionary industry. The resulting system allows the client a closer lens into their processes with automated data aggregation.  

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MES Recipe Management and SCADA Control System

Posted in Allen Bradley PLC Programming, Chemical, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, PLC Programming, Wonderware Programming

DMC implemented a Wonderware SCADA and MES system for several chemical manufacturing lines. The system features a centralized recipe management system. The end result was a consistent product with reduced quality control issues.

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FactoryTalk Metrics OEE Reporting and Production Monitoring

Posted in Allen Bradley PLC Programming, Automotive, Business Intelligence, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, Microsoft Consulting Services, PLC Programming, Rockwell FactoryTalk, SQL Server BI

DMC implemented a Rockwell FactoryTalk Metrics production monitoring and reporting system for an automotive supplier. FactoryTalk Metrics was configured to interface with the Allen-Bradley PLCs that control their production lines. DMC used SQL Server and SQL Server Reporting Services (SSRS) to customize data collections and reporting to fit the client challenges and needs. The end solution included real-time emailing of reports to key personnel.

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Control System Upgrades for Cement Production Process

Posted in Chemical, Consumer Goods, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, Wonderware Programming

DMC improved and upgraded a batched-based cement manufacturing process on a large factory line.  DMC added improved HMIs, manual control, controls for additional mixers and holding tanks, and added controls for a new ingredient and process to the product. 

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