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LabVIEW CAN Monitoring and TDMS File Logging

Posted in Custom Software and Hardware Development, Data Analysis, Data Mining, and Reporting, LabVIEW Programming, Oil and Gas, TDMS File Viewer, Test and Measurement Automation, User Interface Design

DMC was approached by a client who wished to improve the usability and competitiveness of their drilling rig equipment. They requested an application which would display important rig data in real time on a large and attractive user interface, generate reports from a data log, and have multiple language capabilities.

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Consumer Product Turnkey Appliance Test System with Power Measurements using LabVIEW

Posted in Automated Test Stand Design, Consumer Goods, Data Analysis, Data Mining, and Reporting, LabVIEW Programming, LabVIEW Programming for Real-Time and FPGA, Test and Measurement, Test and Measurement Automation

DMC developed a complete turnkey appliance test lab for a major manufacturer. The lab consisted of several custom-designed test-stands for conducting a variety of tests on ovens, cooktops, microwaves, clothes washers and dryers, dishwashers, and refrigerators. Several transducers were attached to the appliances and data was collected using custom software written by DMC. Both the hardware and software were designed to the customer’s specifications in order to facilitate comparisons to other...

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Automotive Smart Sensor Testing in LabVIEW

Posted in Automotive, Data Analysis, Data Mining, and Reporting, LabVIEW Programming, LabVIEW Programming for Real-Time and FPGA, Test and Measurement, Test and Measurement Automation

DMC was approached by a large automotive corporation to aid in development of their NOx sensor test stand. The client’s staff developed the initial instrument drivers internally, but DMC was able to build a more formal architecture design and component integration. DMC worked closely alongside the client staff to produce a complete Real-Time and PC based test application.

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Turnkey Solution for Food and Beverage Product Testing

Posted in Automated Test Stand Design, Business Intelligence, Data Analysis, Data Mining, and Reporting, Food and Beverage, LabVIEW Programming, Microsoft Consulting Services, SQL Server BI, Test and Measurement, Test and Measurement Automation

DMC designed and developed a custom test station and software for a beverage carbonator line to check for pressure leaks. The client needed a pressure decay test for a sub-assembly valve manifold in a restaurant-grade consumer appliance. DMC worked with the client to replicate and improve upon the manual test procedure, including interactive control and retesting ability. The product delivered was a complete, custom turn-key solution, involving mechanical, electrical and software engineering. Pressure...

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LabVIEW Consulting and Training for Internal Development Team

Posted in Automotive, Data Analysis, Data Mining, and Reporting, LabVIEW Programming, LabVIEW Programming for Real-Time and FPGA, LabVIEW Vision Application Development, Manufacturing Automation and Intelligence, Test and Measurement, Test and Measurement Automation, Vision Inspection

DMC often provides consulting and training services to clients with internal development teams looking to enhance their design architecture. In this particular case, DMC was approached by an internal software team at a large automotive corporation to aid in the development of their smart CAN sensor test stand. The client’s staff developed the initial instrument drivers and brought in DMC for architecture design and component integration. DMC worked closely alongside the client staff to produce...

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Oven Temperature Monitoring with National Instruments Compact RIO and Microsoft SQL

Posted in Data Analysis, Data Mining, and Reporting, LabVIEW Programming, Test and Measurement, Test and Measurement Automation

DMC developed a temperature monitoring system designed to monitor and record approximately twenty industrial oven systems for the purpose of curing automotive sealant materials. Due to the nature of product development for these materials, it is critical that the curing process be precisely monitored for temperature fluctuation. The client found, experientially, that the most common failure mode of product samples was rooted in temperature fluctuations during the curing process. DMC was tasked with...

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PLC-LabVIEW Industrial Communication

Posted in Allen Bradley PLC Programming, Consumer Goods, Data Analysis, Data Mining, and Reporting, Food and Beverage, LabVIEW Programming, LabVIEW Programming for Real-Time and FPGA, LabVIEW Vision Application Development, Manufacturing Automation and Intelligence, PLC Programming, Siemens S7 PLC Programming, Test and Measurement, Test and Measurement Automation, Vision Inspection

DMC has extensive experience connecting PLCs to LabVIEW on Windows and Real-Time targets. PLC-controlled assembly lines often require testing for quality. Many applications have the need to incorporate high-speed DAQ and complicated processing into end-of-line (EOL) testers. Because PLCs are ill-equipped to handle large arrays of data or run complex algorithms, it is common to augment a PLC-controlled operation with a more powerful and intelligent DAQ controller. This is also a great opportunity...

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Visual and Audible Alarm Synchronization Tester

Posted in Building Technology, Civil Infrastructure, Data Analysis, Data Mining, and Reporting, LabVIEW Programming, Test and Measurement, Test and Measurement Automation

DMC designed and implemented a system for performing automated testing of visual (strobe) and audible (alarm) signal appliances to ensure that these devices comply with UL and ANSI standards. The strobe light testing involved monitoring strobe flashes over an extended period of time to verify that the flashes of multiple strobe appliances remain synchronized within a certain timing tolerance.  The audible alarm testing involved monitoring the sound output from multiple appliances to verify that...

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Battery Test System for Pack Remanufacturing and Warranty Servicing Process

Posted in Automated Test Stand Design, Automotive, Battery Pack and BMS Test Systems, Data Analysis, Data Mining, and Reporting, Energy and Utilities, Green Technology, LabVIEW Programming, Test and Measurement, Test and Measurement Automation

DMC utilized the DMC Battery Test Platform to develop a Test Control Panel software application to perform automated testing of a Client's automotive lithium ion battery packs. This test system allowed the Client to instate an efficient process for evaluating the operating state of battery packs returned under warranty claims, and thereby greatly reduced the cost of servicing these warranty claims.

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End of Line Test Station for Beverage Dispensing Valves

Posted in Automated Test Stand Design, Business Intelligence, Consumer Goods, Data Analysis, Data Mining, and Reporting, Food and Beverage, LabVIEW Programming, Microsoft Consulting Services, SQL Server BI, Test and Measurement, Test and Measurement Automation

DMC supplied a fully automated end-of-line tester for high-end beverage dispensing valves. The system tests and calibrates each valve to ensure that it meets the client's stringent manufacturing standards. The test stand supplies varying pressure water to the valve throughout the test to simulate different real-world conditions. During each phase of the test, extremely accurate coriolis flowmeters within the test stand continuously monitor the flowrate through each section of the valve to...

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Structural Health Monitoring with National Instruments LabVIEW

Posted in Building Technology, Civil Infrastructure, Custom Software and Hardware Development, Data Analysis, Data Mining, and Reporting, Internet of Things (IoT), LabVIEW Programming, Test and Measurement Automation

DMC was approached by a Structural Engineering and Architecture firm to develop a system for remote data acquisition and monitoring. The need was to have accurate collection with automatic triggering and synchronization of data. DMC worked with the client to specify and implement Data Acquisition hardware from National Instruments, and developed and commissioned software to provide critical in-field data for structural assessment and design feedback.

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LabVIEW Development Testbed for Handheld Medical Device

Posted in Custom Software and Hardware Development, Data Analysis, Data Mining, and Reporting, LabVIEW Programming, Pharmaceutical & Medical, Product Development, Test and Measurement, Test and Measurement Automation

DMC worked with a client to develop and optimize a hand held medical device for the consumer market.  DMC developed and implemented flexible software for an integrated test fixture to perform critical control, data acquisition, and data mining.  This was used to verify and optimize product design parameters over several component and prototype iterations.

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Medical Manufacturing and Quality Control

Posted in Data Analysis, Data Mining, and Reporting, Manufacturing Automation and Intelligence, Motion Control Engineering and Servo Systems, Pharmaceutical & Medical, Vision Inspection

DMC provided manufacturing automation and vision quality control programming support to a molding supplier for medical devices.  DMC assisted the customer with validation consultation and documentation, production and process improvement decisions, data acquisition, and data analysis.

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