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Allen Bradley MicroLogix PLC LACT Skid Programming

Posted in Allen Bradley PLC Programming, HMI and SCADA Systems, Oil and Gas, PLC Programming

DMC programmed the PLC and HMI for a LACT Skid to meet a tight timeline for shipping. The development included custom functionality valves and pumps in the oil, produced water, and fresh water systems. The controller communicated with a Micro Motion Coriolis Transmitter over Modbus to obtain the important flow data.

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NI DAQ System Modernization

Posted in LabVIEW Programming, Test and Measurement, Test and Measurement Automation

The client currently operates a test system for evaluating the performance of electric motors and wanted to replace obsolete hardware. DMC modernized the client’s existing test & measurement software to allow for the installation of more current hardware, provide additional data logging, and simplify the process for adding new features in the future. It was important to the customer that the user interface remain the same to minimize the time operators spend learning the new system.

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Low Power Medical Device

Posted in Circuit Design, Custom Software and Hardware Development, Embedded Development and Embedded Programming, Embedded Systems, Pharmaceutical & Medical

DMC designed an electronic gauge with extremely low-power consumption for a client in the medical industry.

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Embedded Design and Development Consulting

Posted in Circuit Design, Consumer Goods, Custom Software and Hardware Development, Embedded Development and Embedded Programming, Embedded Systems

A client in the water industry wanted to add functionality to an existing product in order to expand into additional markets. They reached out to DMC to analyze their existing design as well as competing products and make recommendations on a development path for future products and features.

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Bluetooth Connectivity for Consumer Product Lines

Posted in Consumer Goods, Custom Software and Hardware Development, Embedded Development and Embedded Programming, Embedded Systems

DMC helped several consumer products companies integrate bluetooth connectivity into their existing product lines by leveraging embedded development and programming experience to develop a proof-of-concept.

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Bluetooth Filtration Monitoring System

Posted in Embedded Development and Embedded Programming, Embedded Systems

A client in the water treatment industry hired DMC to design a system enabling operators to manage water filters across multiple locations. DMC developed connectivity to collect data at each site and monitor the network from a central hub.

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Factory-wide MES Data Collection System

Posted in Custom Software and Hardware Development, Food and Beverage, Manufacturing Automation and Intelligence, Manufacturing Execution Systems

DMC implemented an extensive data collection system for a client in the confectionary industry. The resulting system allows the client a closer lens into their processes with automated data aggregation.  

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Gas Compression System for Enhanced Oil Recovery

Posted in Allen Bradley PLC Programming, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Oil and Gas, PLC Programming, Rockwell FactoryTalk

DMC worked with a leader in the gas compression industry to expand a custom gas compression system for enhanced oil recovery. The existing PLC program and I/O was extended to increase total capacity by bringing another compressor online.  

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Automated Fuel Pumping System

Posted in Energy and Utilities, HMI and SCADA Systems, Oil and Gas, Other PLC Platforms

DMC programmed a fuel management system that feeds generators to provide emergency back-up power to a mission critical 24-7 building. The end result was an automated fuel pumping system to keep the generators running as long as needed. 

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MES Recipe Management and SCADA Control System

Posted in Allen Bradley PLC Programming, Chemical, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, PLC Programming, Wonderware Programming

DMC implemented a Wonderware SCADA and MES system for several chemical manufacturing lines. The system features a centralized recipe management system. The end result was a consistent product with reduced quality control issues.

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FactoryTalk Metrics OEE Reporting and Production Monitoring

Posted in Allen Bradley PLC Programming, Automotive, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Manufacturing Execution Systems, PLC Programming, Rockwell FactoryTalk

DMC implemented a Rockwell FactoryTalk Metrics production monitoring and reporting system for an automotive supplier. FactoryTalk Metrics was configured to interface with the Allen-Bradley PLCs that control their production lines. DMC used SQL Server and SQL Server Reporting Services to customize data collections and reporting to fit the client challenges and needs. The end solution included real-time emailing of reports to key personal.

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Expandable Process Control System with WinCC OA

Posted in Chemical, HMI and SCADA Systems, Manufacturing Automation and Intelligence, Pharmaceutical & Medical, PLC Programming, Siemens S7 PLC Programming, WinCC Open Architecture Development

DMC was hired by a company in the medical devices field who was creating a new fluid process mixing and bottling line. DMC created an expandable process control system with CFR 21 Part 11 compliant audit trail capability.

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Sales Process Automation with Microsoft CRM and SharePoint

Posted in CRM Online, Custom Applications, Dashboards, Document Management, Microsoft Consulting Services, Office 365, SharePoint

Stone Technologies, Inc. is a national Systems Integrator based in St. Louis, MO with offices in 16 states. Stone focuses on project delivery and provides manufacturing consulting and industrial automation services, including process control and manufacturing execution system (MES/MOM) design, software development, and commissioning. DMC’s Consulting Services team was asked to create a cloud / on-premises hybrid solution to automate the integration of Microsoft Dynamics CRM Online sales opportunity...

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Integrating Kollmorgen AKD Drives with an Allen-Bradley PLC

Posted in Allen Bradley PLC Programming, Food and Beverage, HMI and SCADA Systems, Manufacturing Automation and Intelligence, PLC Programming, Rockwell FactoryTalk, Speciality Machinery

DMC was hired by a machine builder who specializes in the frozen food industry to integrate six Kollmorgen AKD drives and servos with an existing PLC program. The Kollmorgen drives were chosen as a replacement for Allen-Bradley Ultra 3000 drives, which were no longer in production. The end result was an updated, robust program that can be easily modified for use on similar machines with any number of axes.

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Consumer Product Turnkey Appliance Test System with Power Measurements using LabVIEW

Posted in Consumer Goods, Data Analysis, Data Mining, and Reporting, LabVIEW Programming, LabVIEW Programming for Real-Time and FPGA, Test and Measurement, Test and Measurement Automation

DMC developed a complete turnkey appliance test lab for a major manufacturer. The lab consisted of several custom-designed test-stands for conducting a variety of tests on ovens, cooktops, microwaves, clothes washers and dryers, dishwashers, and refrigerators. Several transducers were attached to the appliances and data was collected using custom software written by DMC. Both the hardware and software were designed to the customer’s specifications in order to facilitate comparisons to other...

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