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Inventory and Warehouse Control

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Legacy Machine Retrofit with Siemens S7-1200 PLC

Posted in Inventory and Warehouse Control, Manufacturing Automation and Intelligence, Siemens S7 PLC Programming, Siemens WinCC and WinCC Flexible Programming

DMC worked with a Houston-based plastics processing company to perform a controls retrofit on a bagging machine which was outfitted with legacy control hardware that was no longer supported by the original manufacturer. The retrofit utilized Siemens S7-1200 PLCs and Comfort HMI.

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3-D Vision Interactive Display Case

Posted in Building Technology, Consumer Goods, Custom Applications, Custom Software and Hardware Development, Inventory and Warehouse Control, Product Development, Software and Web Development

DMC developed an interactive case study exhibit using the Microsoft XNA game studio, Open CV image processing, and a Microsoft Kinect camera. This system recognizes visitors and allows them to access information simply by making totally natural gestures and movements.

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Allen Bradley PLC Programming

Posted in Allen Bradley PLC Programming, Automotive, Consumer Goods, Energy and Utilities, Food and Beverage, Inventory and Warehouse Control, Manufacturing Automation and Intelligence, Pharmaceutical & Medical, Semiconductor, Telecommunications

DMC has been programming Allen Bradley PLCs, Interfaces, Servos, Drives, and other systems since 1996. Our Allen Bradley expertise includes dozens of platforms and industries.

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Stand Alone Continuous-Feed Packing Material Machine

Posted in Consumer Goods, Inventory and Warehouse Control, Manufacturing Automation and Intelligence, Product Development, Test and Measurement

DMC programmed the PLC software on a high volume, stand-alone machine used by the packaging industry to inflate and seal bubble wrap material.  To reduce cost, DMC also used extensive heat transfer testing and calculations to successfully implement an open loop control system.

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Automated Packing Material Dispensing

Posted in Consumer Goods, Inventory and Warehouse Control, Manufacturing Automation and Intelligence, Product Development

DMC wrote PLC control software for a high volume production machine that automatically indexes, cuts, and dispenses bubble wrap material for the packaging industry.

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DVD Warehouse Management System

Posted in Allen Bradley PLC Programming, Consumer Goods, Custom Software and Hardware Development, Inventory and Warehouse Control, Manufacturing Automation and Intelligence, PLC Programming

DMC developed a complete Warehouse Management system for a DVD reverse logistics center. The system processes 60,000 daily DVD returns, sorting for shipping to the main distribution center.  It is responsible for all inventory tasks, including receiving inventory, routing products throughout the facility, lookup and order collection, shipment generation, and daily production reporting.

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RFID Automotive Sequencing Verification System

Posted in Allen Bradley PLC Programming, Automotive, Inventory and Warehouse Control, Manufacturing Automation and Intelligence, Motion Control Engineering and Servo Systems

DMC developed a system for an automotive manufacturer to verify that car seats are introduced to the assembly line in the correct sequence. The system uses RFID tags to identify each seat.

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Warehouse Employee Productivity Tracking

Posted in Custom Software and Hardware Development, Inventory and Warehouse Control, Manufacturing Automation and Intelligence

DMC developed a system for tracking employee productivity and assigning employee tasks at a mail-order warehouse.

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