DMC, Inc.
equipment oil well

Ignition and Autosol Distributed Oil & Gas Cloud SCADA

Summary

DMC built an Ignition SCADA system to monitor data from thousands of devices at distributed upstream oil & gas facilities. The system uses AUTOSOL Communications Manager (ACM) to read data from field devices, and Ignition to record data, manage configuration, build reports, and transmit to IT systems. DMC’s flexible architecture enables rapid automated deployment of devices.

Solution

DMC worked with the client to design, build, and deploy a SCADA system for their upstream oil & gas assets using Ignition and AUTOSOL. The platform is cloud-based and fully owned by the client, enhancing scalability. 

Data Collection, Standardization, and Organization 

The system uses AUTOSOL ACM to connect to thousands of distributed field devices using protocols like Modbus, ABB Totalflow, and Allen-Bradley Ethernet IP. ACM then hosts the tags for Ignition to read over OPC-UA. Ignition uses UDTs and a strict tag hierarchy to maintain standardization between different equipment of the same type. 

Ignition collects data, stores trends in the tag historian, and displays tag data on dynamic screens. Navigation and displays are driven by database tables to automatically update when new sites are added. Screens use high-performance HMI design to give operators at-a-glance equipment health and performance information. 

Automated Equipment Rollout Process 

DMC designed the system to automatically generate all required equipment configuration from a template spreadsheet file. This creates AUTOSOL import files and Ignition tags, so users do not have to manually add equipment to the system. The auto-generation process is designed to both create new equipment and update existing equipment, making it easy to roll out changes to the field.  

Data Reporting and Integrations 

DMC developed custom dashboards and reports to display critical production information. Reports contain a mix of user-submitted information, trend aggregations, and live data. Reports and data can be accessed via several different means: 

  • Ignition dashboard screens 
  • Export-to-CSV downloads 
  • REST API data endpoints 
  • Alarm text, email, and phone callouts 
Ignition/AUTOSOL SCADA system dashboard
Ignition/AUTOSOL SCADA system dashboard

Conclusion 

With their new Ignition/AUTOSOL SCADA system, the client has much greater visibility into their field-wide data. They can build on DMC’s modular architecture to quickly roll out new sites and develop new features.  

Learn more about DMC’s Ignition SCADA Programming expertise and contact us for your next project.

Customer Benefits

  • Data is consolidated from many different sources into a unified SCADA platform.
  • DMC’s architecture automates the process of generating Ignition tags, ACM devices, and database records for new equipment. This vastly decreases effort to roll out new sites.
  • Ignition’s flexibility and ease of development support quickly adding new custom features and integrations.

Technologies

  • Ignition SCADA
  • AUTOSOL ACM
  • ABB Totalflow
  • AWS Cloud