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Production Data Collection and Reporting

Posted in Food and Beverage, Manufacturing Automation and Intelligence

DMC created a data collection and reporting system to increase productivity and to aid in maintenance diagnostics for a food production company.

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Industrial Brush Generator

Posted in C# .NET Application Development, Consumer Goods, Custom Software and Hardware Development, Manufacturing Automation and Intelligence, PC Application Development, Product Development

DMC developed software that allowed engineers to design head patterns for industrial brushes. The brush pattern designed could then be downloaded to a brush generation system which manufactured the design.

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Automotive Sensor Testing

Posted in Automotive, LabVIEW Programming, Manufacturing Automation and Intelligence, Semiconductor, Test and Measurement

DMC developed an end-of-line test station for an automotive sensor manufacturing line. This system integrated a wide range of instruments in order to program and test the automotive sensors before they were integrated into the vehicle.

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Diesel Engine Inspection

Posted in Automotive, Manufacturing Automation and Intelligence

DMC developed a system that visually inspects engines on an assembly line and determines whether the correct parts are present. The line uses Flexible Assembly and inspects thousands of engine configurations. DMC also specified the inspection system’s mounting hardware and performed all software integration.

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CNC Brush Bristle Insertion

Posted in Consumer Goods, Manufacturing Automation and Intelligence

DMC provided electrical design and programming for a controller retrofit on a CNC bristle insertion machine.

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Hydraulic Fluid Tribology Testing

Posted in Custom Software and Hardware Development, LabVIEW Programming, Test and Measurement, Test and Measurement Automation

DMC developed custom software for a tribological test system to be used in materials laboratories.  DMC provided control methods, a data acquisition system, and data analysis capabilities for the testing of hydraulic fluids.

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Breakfast Pastry Packaging

Posted in Food and Beverage, Manufacturing Automation and Intelligence

DMC programmed the PLC and motion control software for a breakfast pastry packaging machine.

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Solder Joint Inspection System

Posted in Automotive, Manufacturing Automation and Intelligence, Vision Inspection

DMC developed the software to inspect the solder joints of automotive power door lock switches.

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Cutting Die Control for Food Packaging

Posted in Food and Beverage, Manufacturing Automation and Intelligence

DMC developed the software and provided the electrical hardware for a die cutting machine used in the production of windowed bags for tortilla chips.

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Engine Cold-Test Characterization

Posted in Consumer Goods, LabVIEW Programming, Test and Measurement, Test and Measurement Automation

DMC worked with a large manufacturer of outboard boat motors to develop a test fixture that detects defects during production. Partially-finished motors are tested using a variety of sensors to measure torque, pressure, alternator output, and ECU timing.

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Burn-in Test System for Fiber-Optic Devices

Posted in LabVIEW Programming, Semiconductor, Telecommunications, Test and Measurement, Test and Measurement Automation

DMC partnered with a manufacturer of fiber-optic telecommunication components to develop an automated test fixture for burn-in testing of active optical devices. DMC improved upon the previous system’s functionality by adding several advanced features and reducing the overall cost of the system.

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Fiber-Optic Data Transmission Test System

Posted in LabVIEW Programming, Semiconductor, Telecommunications, Test and Measurement, Test and Measurement Automation

DMC developed a digital-optical data transmission test system for evaluation of fiber-optic telecommunication components. The test measures eye pattern and carrier wavelength chirp to determine performance of the client's active optical components within a fiber optic network.

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Pharmaceutical Automated Processing and Software Validation

Posted in Manufacturing Automation and Intelligence, Pharmaceutical & Medical

DMC worked with a large pharmaceutical company to develop a system for manufacturing expensive substances used in medical lab work.  DMC assisted with design, programming, validation documentation, and validation testing, ensuring FDA 21 CFR Part 11 compliance.  This system includes automated control over the manufacturing process, web based recipe management and reporting, and a transactional back-end database that requires and logs electronic signatures.

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Warehouse Employee Productivity Tracking

Posted in Custom Software and Hardware Development, Inventory and Warehouse Control, Manufacturing Automation and Intelligence

DMC developed a system for tracking employee productivity and assigning employee tasks at a mail-order warehouse.

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