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Line Scan Vision Inspection of Molded Automotive Filter

Posted in Automotive, Manufacturing Automation and Intelligence, Vision Inspection

DMC designed a line scan vision inspection system for cylindrical molded filter components.  The system performs inspections of the complete circumference of each filter, rejecting defective parts.

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Servo Control System for Experimental Vehicle

Posted in Automotive, Test and Measurement, Test and Measurement Automation

DMC developed an automated system for shifting gears on a manual transmission for an experimental vehicle test system at a national research laboratory.

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Embedded Programming of Drive Firmware

Posted in Custom Software and Hardware Development, Embedded Systems, Product Development

DMC programmed the embedded firmware for several product lines of a major global manufacturer of variable-frequency drives.  DMC has worked for the client on over a dozen projects ranging from firmware development for new product models to changes in existing firmware for custom applications.

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Medical Manufacturing and Quality Control

Posted in Data Analysis, Data Mining, and Reporting, Manufacturing Automation and Intelligence, Motion Control Engineering and Servo Systems, Pharmaceutical & Medical, Vision Inspection

DMC provided manufacturing automation and vision quality control programming support to a molding supplier for medical devices.  DMC assisted the customer with validation consultation and documentation, production and process improvement decisions, data acquisition, and data analysis.

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Gum Vision Inspection System

Posted in Food and Beverage, Manufacturing Automation and Intelligence, Vision Inspection

DMC provided the programming and technical direction required to integrate a vision inspection system into multiple production lines.

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Strobe Light Testing

Posted in Consumer Goods, Embedded Systems, LabVIEW Programming, Test and Measurement, Test and Measurement Automation

DMC developed software and provided electrical hardware for testing strobe lights. The system tests a bank of strobe lights to ensure that all lights strobe synchronously to prevent the triggering of epileptic seizures caused by erratic strobe pulses.  DMC's solution for this project included both developing an embedded piece of hardware that detects strobe activity and a PC based LabVIEW application that reads and records the strobe signals and determines the pass/fail result.

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Web-Based Solder Production Monitoring

Posted in Consumer Goods, Manufacturing Automation and Intelligence

DMC designed and implemented a system to collect and store process data from a solder production unit and display the real-time process data via a company intranet site.

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Vision System Interface

Posted in Manufacturing Automation and Intelligence, Test and Measurement, Test and Measurement Automation, Vision Inspection

DMC developed a user interface to connect to and retrieve data from up to six cameras. The interface tracks the production data, including pass and fail counts for each failure mode, the current operator, and the up-time of the machine.

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Silicon Wafer Processing

Posted in Manufacturing Automation and Intelligence, Semiconductor, Vision Inspection

DMC consulted on a large-scale project for a semi-conductor manufacturer to overhaul the architecture and provide technical direction for a new line of micro-motion manufacturing systems.

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Radiation Dosage Lab Measurement System

Posted in LabVIEW Programming, Test and Measurement, Test and Measurement Automation

DMC developed a laboratory test system to calculate the dosage received by an item placed under an accelerator.

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Production Data Collection and Reporting

Posted in Food and Beverage, Manufacturing Automation and Intelligence

DMC created a data collection and reporting system to increase productivity and to aid in maintenance diagnostics for a food production company.

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Industrial Brush Generator

Posted in C# .NET Application Development, Consumer Goods, Custom Software and Hardware Development, Manufacturing Automation and Intelligence, PC Application Development, Product Development

DMC developed software that allowed engineers to design head patterns for industrial brushes. The brush pattern designed could then be downloaded to a brush generation system which manufactured the design.

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Automotive Sensor Testing

Posted in Automotive, LabVIEW Programming, Manufacturing Automation and Intelligence, Semiconductor, Test and Measurement

DMC developed an end-of-line test station for an automotive sensor manufacturing line. This system integrated a wide range of instruments in order to program and test the automotive sensors before they were integrated into the vehicle.

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Diesel Engine Inspection

Posted in Automotive, Manufacturing Automation and Intelligence

DMC developed a system that visually inspects engines on an assembly line and determines whether the correct parts are present. The line uses Flexible Assembly and inspects thousands of engine configurations. DMC also specified the inspection system’s mounting hardware and performed all software integration.

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CNC Brush Bristle Insertion

Posted in Consumer Goods, Manufacturing Automation and Intelligence

DMC provided electrical design and programming for a controller retrofit on a CNC bristle insertion machine.

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