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Entries for the 'Siemens PLC' Category

Linking PLC UDT Tags to HMI Faceplates and Pop-ups in TIA Portal V13 SP1
Jason Mayes

Linking PLC UDT Tags to HMI Faceplates and Pop-ups in TIA Portal V13 SP1

PLEASE NOTE: This blog was written using features available in TIA Portal V13 SP1 Update 1. Some of the functionality shown was removed in Update 3, specifically the ability to multiplex UDTs. Hopefully the rest of the information will be still be helpful to you! Here at DMC, we spend a lot of time programming PLCs and HMIs. While we program systems of all types and flavors, I'm personally most experienced with Siemens (TIA Portal) and Rockwell (RSLogix5000/FactoryTalk View). Th...

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Comfort Panel HMI Faceplate Programming with a Siemens PLC
Otto Gottlieb

Comfort Panel HMI Faceplate Programming with a Siemens PLC

Recently I was working on an S7-300 PLC project that required a fairly advanced HMI, so we chose the Comfort Panel to use Faceplates for the many pop-ups and identical controls required. Creating these Faceplates was a great way to increase our productivity in development, and I would like to share one very important lesson that we learned in the process. The test project I created uses an S7-300 PLC and a Comfort Panel HMI. The HMI control that I created is a Start-Stop HMI pushbutton...

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Connecting Custom Applications to the Factory Floor
Jon Carson

Connecting Custom Applications to the Factory Floor

DMC has expertise in both industrial and PC-based software development. In other words, we do a great deal of projects involving PLCs; but we also write plenty of complex PC-based apps. But my personal favorites are projects that combine the two. We’re seeing them more and more. Don’t get me wrong, off the shelf solutions are great, and should be used wherever they make sense. But sometimes they don’t fit all of the requirements our customers need. Here are some examples I&r...

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Read the Serial Number or MAC Address of your Siemens PLC
Ryan Landwehr

Read the Serial Number or MAC Address of your Siemens PLC

A recent DMC project for an OEM machine builder involved automatically generating log files for each machine. The twist? Each log file needed to be unique and easily traceable to the machine that generated it. This can be achieved using the PLC serial number and/or MAC address, and Siemens has a built-in System Function Block (SFB52 - RDREC) that can be used to extract this data. First let's take a look at the block and its inputs. REQ: Boolean input to request a Read. ...

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Data Logging with Siemens S7-1200 PLCs
Otto Gottlieb

Data Logging with Siemens S7-1200 PLCs

The creation and maintenance of data records for machines is a very important part of keeping machines running efficiently. For example, tracking downtime and uptime is crucial to provide proper maintenance on the machine, while logging stoppages and other events can help provide insight into troubleshooting any system. Maintaining these data logs sometimes requires purchasing additional software and hardware, as well as some programming to integrate everything together. Siemens has been prov...

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Using a Script to "Multiplex" Boolean Tags in Siemens Portal
Nikhil Holay

Using a Script to "Multiplex" Boolean Tags in Siemens Portal

After spending some time working with multiplexed tags in Siemens Portal, I found that I was unable to set boolean values through a multiplexed tag. Instead of using a multiplexed tag, a simple script can help achieve the same function. The function of the script is to take the input parameters and set the proper boolean tag based on those parameters. Example: Controlling Multiple Motors with One Pop-up In this example, multiple motors need to be controlled from an HMI. Without a script, e...

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WinCC Comfort/Advanced V13 SP1: Pop-Up Screens and Slide-In Screens
Jeff McCormick

WinCC Comfort/Advanced V13 SP1: Pop-Up Screens and Slide-In Screens

Earlier this year (January 2015), Siemens released their latest service pack for the TIA Portal V13. This included updates to Step7 V13 SP1 and WinCC Comfort/Advanced V13 SP1, along with several others. Along with the WinCC V13 SP1 pack came the addition of the Pop-Up Screen and Slide-In Screen features. It is important to note that this is only available for HMIs running WinCC Comfort/Advanced V13 SP1 and WinCC Runtime Advanced V13 SP1. Currently, these features are only available for Comfort a...

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DMC's Mad Science Drinxperiment with Siemens PLCs
Ryan Landwehr

DMC's Mad Science Drinxperiment with Siemens PLCs

Last month, DMC Boston hosted our Mad Science Party.The event featured the Drinxperiment, an automatic bartender that uses 15 ingredients to mix up a variety of cocktails that guests can order using their smartphones. The Drinxperiment started as a last second idea for a Courier Day (half work day dedicated to DMC internal projects). With the help of nearly every DMC engineer in the Boston office, we were able to put the finishing touches on the machine just in time for the party. The Drinxpe...

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DMC to Present at the Siemens 2015 Automation Summit
Frank Riordan

DMC to Present at the Siemens 2015 Automation Summit

Every year, DMC looks forward to sharing best practices and industry innovations at the Siemens Automation Summit. The 2015 Siemens Automation Summit will be held June 22 - 25, 2015, at the Aria Resort in Las Vegas, NV. The four day event offers educational programming and networking opportunities with a focus on Siemens automation product end users. DMC is proud to again be among the presenters at this year's summit. If you're attending, we'd love to see you at our sessions. L...

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Schneider MDrive Motor Integration with Siemens Programming
Otto Gottlieb

Schneider MDrive Motor Integration with Siemens Programming

I have found little information for commissioning a Schneider Electric Lexium MDrive Stepper Motor and integrating it into a Siemens solution, so I decided to write about how I did it. Commissioning the MDrive Stepper Motor with the Schneider TCP Configuration Utility The software required for commissioning the drive is available for download on the Schneider Motion website. The software that I needed was the Lexium LMDxE TCP Configuration Utility Version 1.2.0.6 that includes the PROFINET...

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DMC Joins the Siemens MOM Expertise Alliance Center
Kevin Ferrigno

DMC Joins the Siemens MOM Expertise Alliance Center

Sam Weber and I recently participated in two meetings for the Siemens MOM Expertise Alliance Center (MEAC). Sam and I spent two days discussing the future of Manufacturing Execution Systems and Manufacturing Operations Management (MES and MOM) with top experts from Siemens and other members of the SIMATIC IT ecosystem. DMC is excited to extend its partnership with Siemens SIMATIC IT by joining the Siemens MEAC.  By joining the CoE, DMC gains access to an outstanding partner network of ex...

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Motion Control Solutions with Technology Objects in Siemens TIA Portal
Otto Gottlieb

Motion Control Solutions with Technology Objects in Siemens TIA Portal

This article goes through setting up and using the Siemens S120 drive inside TIA Portal after it has been configured in STARTER. While several other Siemens drives can be started with Siemens Startdrive (G120, G120C, G120D, and G120P), performing a hardware configuration of an S120 drive is not yet integrated into TIA Portal. I have heard that the next big release will have this feature! TIA Portal Setup In this example project I’m using an S7-1500 CPU and a CU320 control unit as seen ...

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Commissioning Siemens G120 Drives with Startdrive in TIA Portal
Nicklas Thystrup

Commissioning Siemens G120 Drives with Startdrive in TIA Portal

The built-in drive commissioning features in TIA Portal make it very simple to commission a Siemens G120 drive with a Siemens S7 PLC without the need for any stand-alone software. Drives can be commissioned quickly and easily, and afterwards all drive parameters will be stored in Portal for future reference. I have described the general process of setting up Profinet drives with safety in Portal step-by-step. Small details may vary with every situation, but the general process is as follows: ...

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SIMATIC IT Line Monitoring Tool for Overall Equipment Effectiveness
Kevin Ferrigno

SIMATIC IT Line Monitoring Tool for Overall Equipment Effectiveness

DMC has recently been working closely with Siemens in expanding opportunities to utilize their Manufacturing Execution Systems and Manufacturing Operations Management platform, SIMATIC IT. One area we've pursued is development of a Line Monitoring tool to help manufacturers implement a cost effective way to measure Overall Equipment Effectiveness (OEE) and perform downtime analysis.   This result is a low cost solution built on a Siemens S7-1200 PLC and SIMATIC IT Line Montioring Syst...

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Datalogging From a Siemens PLC to LabVIEW: Easier Than You Think
Jason Mayes

Datalogging From a Siemens PLC to LabVIEW: Easier Than You Think

Have you ever been disappointed in the data logging options available on your Basic panel? Ever wished it were easier to set up logging directly to a database? Or perhaps you've wanted to set up some simple simulation or test sequences without modifying your PLC control code. If you have a little LabVIEW experience, you're in luck! Recently, I ran across an R&D scenario where we wanted to log some data from an S7-1500 PLC for analysis - a lot of data. We were using a TP1500 Comfor...

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Siemens WinCC OA - The Open Architecture SCADA Package
Leon Grossman

Siemens WinCC OA - The Open Architecture SCADA Package

When asked if we work with a particular technology here at DMC, my answer is always "yes". PLC, Embedded, Test and Measurement, Business Logic: we do it all and more. WinCC OA (OA) is the spiritual analogue to that philosophy in SCADA form. There are native drivers for Siemens and Allen Bradley PLCs as well as an OPC driver so it will work with nearly any modern controller. Supporting a wide range of hardware is expected of a product that is targeted to the same space as Wonderwa...

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Hitting the Ground Running…to China
Ryan Landwehr

Hitting the Ground Running…to China

As we enter the Christmas season, I can’t help but think back to this time last year. I was less than three months away from graduating college and faced with a big decision. It was only a few days before Christmas Eve, that I decided to start the next chapter of my life at DMC Boston. Before I knew it, June rolled around and I found myself on a city bus in Chicago heading into my first day of training at the Chicago office. I’d had summer internships in the past and felt like I had ...

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Informational Webinar 11/12: Changing Machinery, Changing Software
Tim Jager

Informational Webinar 11/12: Changing Machinery, Changing Software

Join John Sullivan in conjunction with Siemens for a complimentary 45-minute educational webinar focused on converting industrial equipment from one vendor's tools to another. The webinar will be held on Wednesday, November 12 (1 p.m. CDT) and will be targeted toward those interested in software conversions for machinery. A variety of business demands can require a company to convert their industrial equipment from one vendor’s gear to another supplier’s tools. The m...

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Siemens PLC Communication with I-Device
Jimmy Condon

Siemens PLC Communication with I-Device

For a couple of recent projects I needed to transfer a few bytes between Siemens PLCs. I had used PUTs and GETs in the past, which I find very useful for sending large amounts of data. But if I only need to send a few bytes or speed is critical, setting up one of the PLCs as slave to the other PLC can be more efficient. Siemens makes this quick to do with I-Device, and I’ll show a couple of examples below. S7-300 PLCs and Profibus, Both PLCs In The Same TIA Portal Project When u...

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Using an S7-1200 PLC as a Modbus TCP Slave
Jason Mayes

Using an S7-1200 PLC as a Modbus TCP Slave

Have a need to make data available from your S7-1200 PLC to a Modbus TCP Master (or SCADA)? Luckily, this is easy to setup. This will be short and sweet. Siemens provides two Instruction blocks for setting up Client/Server Modbus TCP connections – you can find them under Communication on the Instructions Window – MB_SERVER and MB_CLIENT. As an example, let’s set up a Modbus TCP server on our PLC. I’m starting a project from scratch, so I’m going to add an ...

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