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Entries for the 'HMI and SCADA' Category

Automatic HMI Connection Fail-over in TIA Portal with the S7-400H
Jason Mayes

Automatic HMI Connection Fail-over in TIA Portal with the S7-400H

For anyone who has spent much time working with the SIMATIC S7-400H, it becomes quickly apparent that the devil is often in the details. You find that there are many small settings and 'tricks' that you uncover while setting up redundancy, redundant Modbus communication, redundant communication interfaces for I/O, configuring hardware, etc., that you need to get things running. Sometimes those small details are hard to catch. In the words of my wise colleague Lillian Walker, "The re...

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DMC Renews Certifications in the Wonderware SI Partner Program
Nick Shea

DMC Renews Certifications in the Wonderware SI Partner Program

DMC is now a Wonderware Certified Systems Integrator in InTouch and System Platform! Certified Systems Integrators are able to integrate enterprise manufacturing systems in intricate, multi-level projects. What is the Wonderware SI Partner Program? Per Schneider Electric, “The Wonderware SI Partner Program is a multi-tier support system that recognizes participants by their level of experience and certification with Schneider Electric brands, market focus, and industry-related expert...

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DMC Earns InduSoft Certified Systems Integrator Status
Nicklas Thystrup

DMC Earns InduSoft Certified Systems Integrator Status

DMC is proud to announce our status as an InduSoft Certified Systems Integrator. After years of experience using Wonderware's Indusoft on projects, we have become the only Certified Systems Integrator in Chicago. InduSoft’s Certified Integrator Program is an incentive driven program open to all System Integrators who recommend and develop automation solutions utilizing InduSoft Web Studio software. The program allows DMC access to technical training and...

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Indusoft Tips and Tricks
Nikhil Holay

Indusoft Tips and Tricks

Indusoft is an HMI/SCADA platform that can be used with a variety of different PLCs. At DMC, we’ve used Indusoft with several PLC platforms, including Beckhoff, Omron, and Mitsubishi. Below, I’ve outlined a few tips and tricks that I’ve used to accelerate Indusoft development.   Indusoft Tip 1: Refer to the PLC Make sure that your driver sheet I/O addresses refer to something in the PLC. If you are using symbolic tags, the tag must exist in the PLC or Indusoft wil...

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Using Smart Symbols in Iconics GraphWorx64
Patrick Smith

Using Smart Symbols in Iconics GraphWorx64

The GraphWorX64 software from Iconics is a powerful tool for building HMIs. As an upgrade from GraphWorX32, it offers several new features that allow the designer more flexibility and ease of use. The purpose of this blog post is to focus on the new Smart Symbol feature, and how it can greatly simplify HMI development. What is a Smart Symbol? A Smart Symbol is essentially a group of objects that have their properties and data exposed at the group level. Creating a Smart Symbol is extremely...

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Connecting to Legacy Telemecanique XBT Terminals
Ryan Taylor

Connecting to Legacy Telemecanique XBT Terminals

As legacy hardware begins to fail, support can be difficult for a variety of reasons - not the least of which is the deprecation of programming software and debugging tools. I recently helped a customer restore the program to an old Telemecanique (now owned by Schneider Electric) XBT-C terminal, and wanted to pass along some lessons I learned. This guide will be for the XBT-C series terminals, but should be similar to other legacy devices as well. Getting Started First and foremost, you wi...

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Dissecting the Siemens Open Library: Configuring Multiple Items On a Faceplate Using a UDT
John Sullivan

Dissecting the Siemens Open Library: Configuring Multiple Items On a Faceplate Using a UDT

The Siemens Open Library is a great resource that includes many commonly used Function Blocks and Faceplates. However, every project is different and customer requirements sometimes necessitate changes or the creation of new things. In the Dissecting the Siemens Open Library Series (this is the first post), I plan to break down some of the methods used by the Open Library to make configuration quick and easy. One thing that the Open Library does really well is al...

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Siemens Decentralized Motion Control with SINA_POS
Otto Gottlieb

Siemens Decentralized Motion Control with SINA_POS

In a previous blog I discussed programming motion control with a S7-1500 with Technology Objects in TIA Portal. This is a very popular method of doing the motion control on the PLC. We can also offload the motion control to the drive control unit using Siemens’ library motion blocks such as SINA_POS and allow the PLC to control more drives. The Siemens library motion blocks are also available for S7-300 PLCs, which do not support the same Technology Objects as S7-1500 PLC...

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Customizing HMI Alarm Text in TIA Portal
Jason Mayes

Customizing HMI Alarm Text in TIA Portal

Recently, I found the need to create customizable text for some alarms in a TIA Portal project. In this particular case, I needed to include the name of the operator that was monitoring the machine for traceability, as well as some specific machine information (process tag value) when the alarm occurred. Knowing this must be possible, I set off to Google, the Siemens forums, and the TIA Portal help files. Surprisingly, I was not able to find very good documentation or examples online. Howev...

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Rockwell FactoryTalk Studio Basics: Global Objects and Tag Substitution
Gina Zak

Rockwell FactoryTalk Studio Basics: Global Objects and Tag Substitution

Global Objects in Rockwell Automation / Allen-Bradley's FactoryTalk HMI development environment are useful to bring modularization and efficient repeatability of common elements in your project. This basic feature has been around for a long time, but knowing how to use Global Objects effectively can greatly reduce your development time, chance of errors, and number of displays to license at runtime.  In this tutorial, I will show you how to set up a simple control valve as a Global O...

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WinCC Pro Dynamization Settings:  Does Anybody Really Know What Time It Is?
Grant Anderson

WinCC Pro Dynamization Settings: Does Anybody Really Know What Time It Is?

(With Apologies to Robert Lamm and The Chicago Transit Authority.) As I was walking down the street one day a man came up to me and asked me what the time was that was on my HMI time indicator, yeah, and I said: Uhhh...don't ask me. I seem to only be able to get a 2 second resolution on this thing. It updates like...well...clockwork, but a clock that only works at half the expected rate. Odd thing, too, since the scheduled task script I'm running to update this thing...

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Turning Data into Dollars using MES and MOM
Kevin Ferrigno

Turning Data into Dollars using MES and MOM

Manufacturers are rapidly increasing their capability to collect and analyze data. This data can be used to deploy KPI metrics, like OEE, providing real time and historical feedback on the productivity of manufacturing operations. This data can also be used as the basis for continuous improvement projects designed to increase efficiency and reduce waste. But how do manufacturers know what impact these projects are having on their bottom line? Are they worth the cost to deploy? DMC and AltaVia...

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Linking PLC UDT Tags to HMI Faceplates and Pop-ups in TIA Portal V13 SP1
Jason Mayes

Linking PLC UDT Tags to HMI Faceplates and Pop-ups in TIA Portal V13 SP1

PLEASE NOTE: This blog was written using features available in TIA Portal V13 SP1 Update 1. Some of the functionality shown was removed in Update 3, specifically the ability to multiplex UDTs. Hopefully the rest of the information will be still be helpful to you! Here at DMC, we spend a lot of time programming PLCs and HMIs. While we program systems of all types and flavors, I'm personally most experienced with Siemens (TIA Portal) and Rockwell (RSLogix5000/FactoryTalk View). Th...

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Comfort Panel HMI Faceplate Programming with a Siemens PLC
Otto Gottlieb

Comfort Panel HMI Faceplate Programming with a Siemens PLC

Recently I was working on an S7-300 PLC project that required a fairly advanced HMI, so we chose the Comfort Panel to use Faceplates for the many pop-ups and identical controls required. Creating these Faceplates was a great way to increase our productivity in development, and I would like to share one very important lesson that we learned in the process. The test project I created uses an S7-300 PLC and a Comfort Panel HMI. The HMI control that I created is a Start-Stop HMI pushbutton...

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How to Create Fanuc HMI Panels Using the Panel Wizard
Frank May

How to Create Fanuc HMI Panels Using the Panel Wizard

Even though you want Fanuc robots to be as autonomous as possible, you sometimes need operators to interact with your robots and need a simple interface for that. Using third party HMIs to communicate with Fanuc Robots is certainly an option, but there is a bunch of setup needed, and accessing all the variables on the robot is difficult. Instead, you can create the interface using the built-in "Panel Wizard" to create up to four different operator screens. This blog will show you ho...

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WinCC Comfort/Advanced V13 SP1: Pop-Up Screens and Slide-In Screens
Jeff McCormick

WinCC Comfort/Advanced V13 SP1: Pop-Up Screens and Slide-In Screens

Earlier this year (January 2015), Siemens released their latest service pack for the TIA Portal V13. This included updates to Step7 V13 SP1 and WinCC Comfort/Advanced V13 SP1, along with several others. Along with the WinCC V13 SP1 pack came the addition of the Pop-Up Screen and Slide-In Screen features. It is important to note that this is only available for HMIs running WinCC Comfort/Advanced V13 SP1 and WinCC Runtime Advanced V13 SP1. Currently, these features are only available for Comfort a...

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MS SQL Stored Procedures Directly from Beckhoff TwinCAT PLC
Nicklas Thystrup

MS SQL Stored Procedures Directly from Beckhoff TwinCAT PLC

Beckhoff TwinCAT 2 and 3 PLCs have the ability to execute SQL stored procedures to read or write data without the need for an HMI. This is achieved by setting up TwinCAT Database Server on the PLC to manage the database connections, and using functions from the TcDatabase library to execute stored procedures. This blog will go through the steps to setup the TwinCAT Database Server and execute a pre-existing stored procedure. 1. Setup your SQL database and write your stored procedure. 2....

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How to Find and Replace items in WinCC 7.2
Frank May

How to Find and Replace items in WinCC 7.2

There is no global CTRL+F and Replace in  WinCC v7.2 that catches everything at once, but there are a few tools that can help you accomplish the same thing.  Let’s say we have a picture for Robot Defense. This picture has tags, text, script, and dropdown options for Robots. We want to make an identical screen, but for Alien Defense. Below is what we start with: Highlight everything on the screen and right click to bring up "Linking Options" Select "...

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DMC Recognized as a SIMATIC WinCC Specialist
Kristie Simon Shea

DMC Recognized as a SIMATIC WinCC Specialist

As a Siemens Solution Partner, DMC is proud to have recently been recognized as a Siemens WinCC Specialist. WinCC Specialists are qualified experts who can implement complex SCADA projects using Siemens’ best practices. This prestigious acknowledgment means that “the quality and project management processes, as well as the technical WinCC-Know-How” at DMC has been approved by Siemens through a central audit process.  With this designation, DMC has a direct line of communic...

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DMC to Present at Siemens Oil and Gas Innovations Conference
Kristie Simon Shea

DMC to Present at Siemens Oil and Gas Innovations Conference

Siemens is hosting the 2015 Siemens Oil & Gas Innovations Conference at Minute Maid Park in Houston, Texas from April 22-April 23. As a Siemens Solution Partner and with a new office opening in Houston, Texas later this year, I am honored to represent DMC at this year’s conference. My presentation, Improving and Scaling SCADA Systems: Is WinCC OA Right for Me? will be a part of the Solution Partner Breakouts taking place on Wednesday, April 22. WinCC OA is similar to a traditional S...

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