Entries for the 'PLC' Category

The 2018 Siemens Automation Summit was held last month at the JW Marriott Beach Resort on Marco Island, Florida. Twelve DMC representatives from around the country met to attend the annual conference from June 25-28. Fresh off of the excitement of ten more of our engineers passing the Siemens Technical Certification exam, we arrived in Florida with an extra spring in our step. The team enjoyed a week full of excellent presentations (including some from our own enginee...

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Your code compiles, hardware config is all set, but you can't get rid of the red lights on the 400H system. Check the following before pulling out your soldering iron and green LEDs.    1. Are the rack switches correct? If you have no idea what I'm talking about, good news, this might be it! Take the second PLC off Rack 1 and look for an exposed switch on the back. Change it so it says "Rack 1" instead of "Rack 0". The default setting of the sw...

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DMC has a lot of Siemens Certified Engineers. In fact, we have the most in the United States. As we continue to grow, so does our number of Siemens experts. After a recent Siemens Global Certification exam in the Chicago suburbs, we are proud to add ten more certified engineers to the list bringing our current total to 39! Even though our engineers are already smart, they spent four days training for this Technical Certification in the SIMATIC Technology areas of S7 PLCs, SIMATIC HMIs, a...

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Need to upload a project from a MELSEC F-series PLC? You're in luck! This tutorial explains how to upload the software on a MELSEC F-series PLC using GX Developer, the MELSOFT developing platform for this line of controllers.    1. Connect the PLC to your PC. MELSEC F-Series PLCs use a SC-09 RS232 to RS422 adapter cable, which can be purchased from many places, including on Amazon here: https://www.amazon.com/gp/product/B007MYZJQW/ref=oh_aui_detailpage_o04_...

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Need to make data available from your 1500 PLC to a Modbus RTU master? As long as you have a Modbus RTU capable serial communications adapter module, setting up a Modbus RTU server is pretty simple. Communications Adapter Since S7-1500 PLCs don't typically come with onboard serial communication ability, you'll need to use an adapter module that supports the Modbus RTU slave protocol, with a port interface that meets your system connection requirements. See below for two ...

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Siemens TIA Portal Libraries have helped me develop PLC and HMI code faster and manage it better. Recently, I have been working with the HMI Styling section of the Portal Library, and I have found it very helpful. This blog shows some practical examples of using HMI Styling in projects. Specifically, it focuses on how styling can work with the Siemens Open Library. Siemens has released all the documentation you need to get started. Part 1: The Basics When you create a Comfort Panel...

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Working together for over a year, a group of DMC engineers built our very own DrinkBot. We developed it during a FedEx Day and improved the DrinkBot over a second FedEx Day. DMC's DrinkBot finally made its debut at the Siemens Automation Summit 2017. As happens in the development process, we slowly improved the DrinkBot over time. We started displaying it at career fairs in Colorado to help grow the team. We also took it to events in New York, Houston, Seattle, and Manufacturing...

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DMC regularly implements successful project solutions using Siemens PLCs. Along the way, we've learned a few quick tips that can save hours or even days of time in post-project support. If you're working on a project using a Siemens 1200 or 1500 PLC or a WinCC HMI Panel, make sure to consider these three steps below. Each one takes less than five minutes, but can help you avoid undesired post-project consequences and can make testing much easier.  Switch Your S7 PLC to Run o...

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DMC, a member of the Beckhoff Integrator Network, led two presentations at Beckhoff's recent IoT Seminar. The event was held at Beckhoff's Chicago Field Office on March 16, 2018. The educational seminar focused on the world of IoT and its opportunities for industrial automation.  Program The program began presentations from Beckhoff breaking down IoT into its basic components and services. Attendees learned how to connect real-world applications, machines a...

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SINAMIC’s G and S Series Drives are a powerful and versatile platform capable of doing all sorts of motion applications. Also included are onboard IO, PID functionality, and even logic gates! Taking advantage of all the added features of the SINAMIC’s drive system can also make it difficult to keep all the parameters straight and commission your drive system efficiently. This post will walk you through how to create a Custom Data List and Executable scripts within Starter. Thes...

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With Siemens TIA Portal V14, a great new tool for PLC and HMI development called MultiUser Engineering was released. MultiUser Engineering allows multiple developers to access a server project through local sessions and quickly and seamlessly merge updates to PLC or HMI code such as function blocks, user-defined types (UDTs), WinCC Comfort or Advanced screens, and more. DMC has been using the MultiUser tools with great success, and I'd like to share a few insights with y...

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A situation arises where you have a system that includes a PLC, an HMI, and some peripheral devices. The HMI displays some information to a user and allows for some basic control and the PLC manages data collection and communication through an RS485 network using a Modbus RTU protocol. Easy, right? Many PLCs already support RS485 and Modbus communication and only require a few functions blocks. There is a twist, however. The devices with which the PLC is communicating a...

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DMC is proud to be recognized as an inaugural member of the Beckhoff Integrator Network. This designation recognizes our proficiency in implementing Beckhoff automation solutions and our close relationship with Beckhoff. In October, DMC joined Beckhoff and a select group of integrators at Pack Expo in Las Vegas to kick off Beckhoff’s new official integrator network program. About Beckhoff Beckhoff Automation is a global provider of open automation systems based on adva...

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This blog is an instruction guide to installing the necessary Comfort Panel HMI software for interfacing with a Siemens RFID card reader. Additionally, the guide will demonstrate the necessary setup elements in the PLC project, as well as instructions for getting started with user administration and auto-login. Definitions UID - Unique Identifier, tied to an individual card SOAP - Simple Object Access Protocol, Protocol specification for exchanging structured information in...

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With most modern PLCs, all you need to start programming or troubleshooting is to plug in your laptop with a plain old ethernet cable. Older PLCs, however, tend to use a myriad of different cables and protocols. With a large number of legacy systems, the original programming cables and software are often long lost by the time you want to make updates or need to troubleshoot an issue. One of the most popular series of PLCs from the 1990s to mid-2000s is the Allen-Bradly SLC 500 series: SLC 5/0...

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If you use Inductive Automation's Ignition server software designed for total system integration, you might encounter instances when your script doesn’t run correctly the first time. Here are a few tools to help you find the bug. Tool One - Gateway Script If you're running a gateway script, the first place you should navigate to is the Status Page of the gateway. Then, locate the Gateway Scripts page. There, you will be able to see a...

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Recently, I worked on a project that used a Siemens S7-300 PLC to control several Yaskawa VFD's over PROFIBUS. Although Yaskawa provides documentation to accomplish this, reading through manuals can be time-consuming. For someone only seeking basic speed control of the drives, I've prepared a step-by-step process on how to quickly setup and control any Yaskawa VFD over PROFIBUS using the Basic Data message package. Step 1: Setup Your Hardware Configuration Download the Y...

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Ignition is a modern HMI/SCADA based software platform from Inductive Automation that closes the gap between production and IT with unlimited, web-based monitoring and central control of an entire facility via a single central server. There are tons of features to use Ignition's independent modules for including Real-Time Status Control, Alarming, Reporting, Data Acquisition, Scripting, Scheduling, MES, and Mobile support. Sometimes, there are tweaks you might want to make th...

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Version 1.6 has just been released for the Siemens Open Library. This includes a Portal V14 SP1 release, including WinCC Pro and WinCC OA support. Explore and download the Siemens Open Library at openplclibrary.com. V14 SP1 contains the following updates: Added Tested Faceplates for WinCC Professional Updated PID to utilize Data Block Parametrization Fixed bug with fcSwapWords Updated Example Project Added User Submitted Modbus RTU/TCP Library Ported Modbus library t...

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With the release of Siemens TIA Portal V14, and even more recently V14 SP1, DMC has been able to develop larger, more complex applications within one development environment which used to require two or more development environments (ex. TIA Portal with SIMOTION SCOUT for motion control applications). While many improvements have been made recently to allow for more technically sophisticated controls systems to be developed exclusively within TIA Portal, DMC has run into some limitations. ...

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